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High-speed robot for inserting workpiece and taking-out molded part operations alongside vertical molding machines
With servo motors driving all (vertical and traverse) axis, both molded part taking-out and insert placing operations for vertical molding machines are fast and precise. Moreover, the compact design takes up less space. Triple job support from 2 typesApplicable for insert molding, molded part take-out and runner take-out Good rigidity and high-speed operation enable use in high-precision, high-cycling molding. Insert system type Applicable to insert molding and molded part take-out Applicable IMMs with clamping force: up to 50 ft (Support up to 150 ft in molded part take-out) Runner take-out type Applicable to high-speed runner take-out Applicable IMMs with clamping force: up to 50 ft -
NEW Yushin Product!
A high-cycle model ideal for fine precision molding in cleanrooms Yushin has released and introduced the new SX-41 high-speed side entry take-out robot for clean room molding environments and micro-molding applications. This side-entry robot contributes to the extraction of molded products manufactured in clean room environments such as optical parts, medical equipment, food containers that require FDA approval and electronic parts. New product features: The SX-41 side-entry robot is ideal for clean room conditions. Two important features capture the necessity of installing these robots on your factory floor:- Improved Productivity. The SX-41 side-entry robot is built with a lightweight aluminum frame constructed by Yushin’s proprietary standards and a high-power motor for take-out times of just 0.32 seconds. The high-power motor executes smooth acceleration, deceleration and high-speed operations for precision molding applications.
- Clean Environment Specifications. The SX-41 side -entry robot is ideal in areas of low ceiling tolerance such as dust-free clean room settings and no sliding parts above the mold. Individual component designs were also reviewed to minimize dust emission, enabling ISO Class 6 compliance. *Based on in-house ISO 146441-1 measurements.
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Low overall-height side-entry robots for clean environments
The high-speed SXB side-entry robots work with IMMs of clamping forces of 180 - 450 tf and 450 - 850 tf. And, with no moving parts over the mold area, they are perfect for cleanrooms where dust-sensitive parts are molded. Moreover, the low overall-height is better suited for factories with low ceilings than horizontal traverse type robots. -
Perfectly suited side-entry robots for super-fast, high-precision molding of small parts
The SXC-10II and 40II are side-entry take-out robots that play a critical role in stabilizing the quality of precision molded parts. Thanks to Optimum Design and advanced vibration control features, they greatly reduce settling time (time required for vibrations to fall below a desired level), which gives users an avenue for shortening molding cycles. -
The TXSA is a new type of side-entry robot, developed to achieve the world’s fastest cycle time.
Optimum Design is what Yushin calls its use of CAE (Computer—Aided Engineering) to determine the theoretically best configuration of a robot based on its mechanisms and movements. This approach has been used in recent years to make aircraft and automobiles lighter and more reliable. Curiously enough, we have often been amazed how closely optimized designs resemble trees and animals in the natural world. A revolutionary design which shatters the conventions of traditional side-entry robots. -
V for “Vertical”- Runner take-out robots for vertical molding machine
As the model code suggests, this runner take-out robot is designed and built specifically for serving vertical molding machines. It supports rotational movement, so the runner release position can be freely set anywhere. Moreover, the take-out mode can be switched between the top and bottom halves of the mold from the controller. -
YD/YDII series: Standard Take-out Robots
Enhanced design for higher productivity, less downtime, and lighter environment footprint.
Productivity Enhancements
46% Better Flexural Rigidity Than Previous Model, and 13% Reduction in Vibration Amplitude YD series robots utilize parts constructed of CFRPv3(*) and gained 46% improvement in flexural rigidity as well as a 13% reduction in single-arm vibration amplitude, compared to previous models. Stable operation with less vibration helps raise productivity by preventing scratches or damage to products during take-out, and reducing the occurrence of take-out failures. (*): Third generation Carbon Fiber Reinforced Polymer that outperforms the CFRP used in previous YC series robots.Teaching Enhancements
- Cycle-Up function (PAT.P) - This feature displays required times per robot operation in a step-by-step list. This aid helps operators identify and target areas of the sequence to achieve shorter overall cycle times and raise productivity.
- Manual Torque Monitor - Displays a torque gauge for each axis during robot teaching, to show operator how much load the robot bears in motion. This aid allows operators to observe slight fluctuations in torque and fine-tune difficult-to-teach programs, like for insert molding.
- All-axis Manual Operation screen - Operators can see and control all axes on just a single screen, enhancing operability.
- Highly Operable E-touch Compact3 - The E-touch compact3 takes the easy operability of the previous YC series controller and adds several assist features to become even easier to use.
Downtime-Preventing Enhancements
The robot automatically monitors vacuum pressure during take-out operations to identify patterns and assist in finding causes of take-out failures. Each vacuum circuit is monitored individually to more quickly find abnormal circuits. The robot records the frequency of take-out failures, so operators can more easily recognize when maintenance is needed, or more easily find causes after trouble occurs. Diagnosis results are displayed on the Take-Out Failure Details screen, where operators can see vacuum pressure values and bad take-out patterns that have occurred.
Yushin America, Inc.
USA Corporate Headquarters
35 Kenney Drive, Cranston, RI 02920
Phone: (401) 463-1800
Email: [email protected]